5 Things About Wet Benches You Should Know

Editor&#;s Note: This article was originally published in February and has been updated with new information and reposted in October .

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When you choose a reputable supplier of wet benches, your process can be efficient, flexible, and safe. Ideally, the supplier will be a manufacturer of wet bench equipment, performing most of the design, production, and testing in-house. They have the expertise to evaluate your process requirements and propose corresponding wet bench solutions. At the same time, you should keep in mind the following five key aspects of wet bench technology to guide you during the selection process:

1.Choosing the Right Type of Wet Bench is Important for Efficient Processing

If the capabilities of the wet bench don&#;t match the requirements of the process, efficiency will suffer. For example, wet bench process controls can be manual, semi-automatic, or fully automated. You need the right type of wet bench to gain the most benefits.

Essential factors influencing wet bench operation include the following:

• Chemical Compatibility: Make sure the wet bench equipment you are considering supports the chemical process you are using.

• Cleanliness: The wet bench process has to meet low particle counts if required by your operations.

• Safety: Examine the available safety features for the wet bench equipment to ensure that it satisfies your requirements.

• Data Tracking: Look for consistent data tracking across wet bench, chemical delivery, and chemical treatment systems.

When you choose the right type of wet bench, you can get easy-to-use equipment at a reasonable price with systems that deliver excellent repeatability and consistent, reliable operation.

2.The Right Wet Bench Supplier Delivers Customized Equipment for Flexible Operations

Wet bench operations often have special requirements that standard equipment can&#;t easily meet. A supplier with in-house manufacturing can customize wet benches to exactly suit your applications. Key features that increase flexibility include:

• Interchangeable modules or components

• Options for different configurations and features

While you need precise control of process variables, the systems can be flexible with regard to the variables themselves as well as the chemicals, materials, and substrates used. For R&D applications, such flexibility satisfies evolving experimental needs. For industrial applications, flexible systems can meet changing operational conditions and can facilitate integration with existing equipment if required.

3.The Wet Bench Equipment Must Comply with Safety and Environmental Regulations

Depending on the type of wet bench equipment and the chemicals used, the wet benches may have to satisfy electrical standards and comply with safety rules. Environmental regulations apply to chemical handling and waste discharge. Important compliance requirements include:

• Proper documentation and operator training
• Measures specific to plumbing and electrical
• General safety and environmental requirements

When the installation meets safety regulations and complies with applicable codes, the key remaining regulations are environmental standards applied to accidents and waste discharge. Regular maintenance can help ensure continuing compliance with safety and environmental regulations.

4.Customer Service and Support Help Keep Your Wet Bench Running Efficiently

A competent supplier with in-house manufacturing can support customers through the entire selection, installation, and commissioning process. Based on their in-house expertise, subsequent service requirements for maintenance can also be carried out without involving third parties. Key customer service and support functions include:

• Providing training, manuals, and documentation for customer personnel
• Minimizing downtime through targeted service and support capabilities

A supplier who continues to offer competent service and support after delivery can help keep your wet bench equipment running at peak efficiency.

5.Choosing the Right Supplier Helps Ensure You Get the Results You Need

Choosing a competent and credible supplier is easier if you clearly identify your needs and the supplier characteristics that are required to satisfy them. Factors to be considered when making a well-informed decision include:

• Track Record. Ask for reference installations and check their performance.
• Reputation. Talk to suppliers and customers to find out whether a supplier is well-regarded.
• Innovation. Look for new and proprietary features in the supplier product line.
• Customization. Can the supplier meet specific technical and budgetary requirements?

When you start evaluating suppliers with these factors in mind, you can often narrow the field to one or two and concentrate on getting proposals that best match what you need.

Modutek designs and builds their wet benches in-house, offering comprehensive after-sales service and support. Free consultation allows customers to explore their options in a risk-free way. Contact Modutek to learn what solutions can be provided to meet your wet bench system requirements.

JYN contains other products and information you need, so please check it out.

When it comes to choosing a wet bench, safety and quality are key. It is important to choose a vendor and equipment that abide by the Factory Mutual Research Corporation (FMRC) guidelines.

How do you choose from all the various models out there? Keep reading to learn about the top five things to consider for wet process equipment.

1. High-Quality Control Standards

Ensuring the wet bench meets high-quality control standards to prevent hazards and fire is the most important thing to look for when choosing a product. When purchasing or looking to retrofit, be clear that the product specifies that it is up-to-date on the most recent controls standards.

Look for equipment that guarantees it meets FMRC codes, including UL and FM standards. These protocols are not only for manufacturing equipment but are also being adopted by building codes.

2. Meets Your Direct Needs

Select a wet bench model that has equipment designed for your needs in mind. Determine if you need fully-automated, semi-automated or manual equipment.

Consider what chemists and process engineers will come in contact with at the wet bench. From there, you can decide which fire-safe plastics should be used. Look for materials that are long-lasting as well as compatible.

Another thing to consider is the environment of the bench. Where will it be located and how much wear and tear will it receive?

If the equipment will be exposed to harsh manufacturing or construction settings, then you will need a bench that is durable and corrosion-resistant.

If you cannot find one that is particular to your project, then go with custom fabrication options. Also, be sure to choose equipment that includes custom installation, on-site repairs, and 24/7 tech support.

3. Fits Your Budget

Consider your budget before you begin shopping. Different types of materials cost different amounts.

Calculate that the plastic sheet should take up approximately 15% to 30% of the total cost of the wet bench.

If you need multiple benches, this can be cost-effective. Multiple purchases or designs can get you a discount if ordered at the same time.

Make sure safety concerns line up with your budget requirements.

4. Offers Turn-Key Solutions

Choose a wet bench supplier that is a one-stop shop and offers turn-key solutions and systems integration. You will be glad you did in the long run.

Purchase your equipment from a vendor that not only provides the wet bench, but also includes repairs, installations, tech support, OEM warranty support, and updates as your needs change.

Verify they are up-to-date with control standards and compliance and have extensive knowledge of fire-safety material. Important electrical codes certifications include CE, UL, NEC, and NFPA.

5. Positive Reputation and Expertise

You should also look for a vendor that has an established positive reputation. Find a company that is known for their relationships and continual support. This will come in handy if things go wrong in the future.

Lastly, choose a vendor that has years of experience. This will ensure they have the finances and expertise to provide top-notch equipment and services. You want to be able to call on your vendor and easily get the answers to your questions.

Ready to Order?

At Superior Automation, we provide state-of-the-art wet processing equipment that provides high-quality automation, technology, and personalization.

We can custom design our equipment to fully fit your needs. Plus, when you order from us you obtain a relationship for life. We include system integration, upgrades, retrofitting, and support.

Check out all of our wet bench products today.

Established in , Superior Automation provides cutting-edge automation solutions for customers around the globe, ensuring quality control and meeting industry safety and compliance standards.

For more information, please visit Wet Process Equipment Manufacturer.