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5 Reasons Why Your Business Needs aluminium frame parts?

May. 13, 2024

The Advantages of Aluminium Alloy

Advantages of Aluminium Alloy:

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1. The thermal conductivity, electrical conductivity and cutting performance of aluminum alloy are good;

2. The aluminum alloy wire shrinks less, so it has good filling performance;

3. The aluminum alloy has small density and high strength, and its ratio of tensile strength to density is 9-15. When working at high temperature or low temperature, it also maintains good mechanical properties;

4. Aluminum alloy has good corrosion resistance and oxidation resistance. Most aluminum alloys have good corrosion resistance in fresh water, sea water, concentrated nitric acid, nitric acid, gasoline and various organic substances.

Everything has two sides, aluminium alloy also has some disadvantages as follows.

Disadvantages of aluminium alloy:

1. Low hardness, and at the same time, wear resistance is also poor;

2. The volume shrinkage during solidification is relatively large, about 6.6%;

3. The coefficient of linear expansion is relatively high;

4. Easy to stick mold, need to strictly control the iron content in the range of 0.8% -0.9%;

5. The melting point is low and the use of high temperature is limited.

The advantages of Aluminum Automotive Parts over steel.

In recent decades, aluminum has seen increasing use in car manufacturing, gradually replacing steel as the base metal for car frames and other parts. Praised for being stronger and less prone to corrosion than steel, aluminum also requires less labor to form due to its ease of manipulation. However, while labor costs are low, aluminum as a raw material remains significantly more expensive than steel.

Despite the higher cost, the benefits of using aluminum in automotive parts outweigh its disadvantages. This metal is lighter than steel, contributing to a leaner and swifter vehicle design that enhances fuel efficiency. Consequently, the higher material cost is balanced by the lower fuel consumption over the car's lifespan.

Several luxury car models already feature aluminum frames, further emphasizing its advantages. Although initially costlier than steel-framed cars, aluminum offers long-term energy savings. Additionally, environmental advocates appreciate aluminum's nearly 100% recyclability, aligning with sustainability goals.

Application of Aluminium Alloy:

Aluminum alloy can replace bronze as low- and medium-speed medium-temperature heavy-duty bearings, and the price is 50% lower than that of bronze bearings.

Aluminium alloy can also be produced by continuous casting or centrifugal casting for the manufacture of bushings, bearing and so on.

It can also be used to make molds, which are widely used in the production of bearings, various pipe joints, pulleys and various types of impact and wear castings.

At present, aluminum alloy die-casting technology has been widely used in various fields. Aluminum alloy die-casting products are mainly used in auto parts, electronic housings, communications, motors, aviation, ships, home appliances, furniture accessories, digital housings, handicrafts, Security products, LED lighting (shade) and some new energy industries, some high-performance, high-precision, high-toughness and high-quality aluminum alloy die-casting products are also used in large aircraft, ships and other industries with high requirements. The main use is on parts or casings of some instruments, as the aluminum alloy forming process has become the most widely used process.

The advantages of aluminum castings in the automotive industry are as follows:

1. Promote light weight, save energy and reduce consumption, and be environmentally friendly

2. Aluminum alloy parts can be recycled and reused, can save energy furtherly.

3. Increase corrosion resistance and extend service life

4. Helps to improve the safety and balance of driving

Advantages and Disadvantages of Aluminium in Structures

After steel, aluminium is the most quantified metal used in buildings. Discovered over 200 years ago, aluminium has been used in many structural applications. It is praised for its corrosion-resistant and lightweight properties, making it a widely considered resource in construction, featuring in beam design and brace columns.

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However, what are the disadvantages of using aluminium in structures, and why is its primary competitor, steel, sometimes preferred? We weigh up the pros and cons!

The Beginnings of Aluminium in Structures

Aluminium was first utilised in the 1920s when it was mainly used for decorative detailing and became a popular choice of material for construction during this decade.

Its breakthrough came when it was used to help build iconic structures such as the Empire State Building, which used the material in both its interior and part of its famous spire.

However, this material has definitely come far, as it is now recognised as one of the most sustainable and efficient construction materials to date.

Advantages

Recyclable

As mentioned briefly above, aluminium is considered to be a sustainable material. A key feature is that it can be recycled while still retaining its initial properties. This is a huge advantage and is not only cost-effective but also beneficial for the environment.

Corrosion Resistant

Aluminium develops a thin layer of aluminium oxide on its surface when exposed to air. This layer protects the aluminium from corrosion when exposed.

Versatile and Flexible

Due to the characteristics of aluminium being durable, strong and light, it is an ideal material for the construction industry.

Aluminium’s flexibility means that it can be processed in various ways, which is why it can be used in many forms. Aluminium can be:

  • Melted
  • Machined
  • Formed
  • Extruded
  • Cast

It can be curved, extruded and cut into incredible shapes. It does not matter where this material is cut, as it is resistant to corrosion and trimmed edges do not need to be protected.

It is largely used in cladding systems to improve the exteriors of structures both visually and practically and is the go-to material for retrofit applications.

Furthermore, the versatility of aluminium means that various functions can be integrated into one profile.

You can often find it in:

  • External facades
  • Roofs
  • Staircases
  • Railings
  • Walls
  • Shelves
  • Windows
  • Doors

Its versatility doesn’t end there, and it can be found in numerous other applications too!

Reflective Properties

As aluminium reflects sunlight, this allows buildings to stay much cooler during the warmer months, which can help reduce electricity costs once the building is complete.

By utilising this material and large glass windows, you can often save on heating and lighting costs. With so many environmental and financial benefits, aluminium is quickly becoming one of the most preferred materials for structures around the world.

Lightweight But Strong

Another benefit of using aluminium in structures is its strength and durability. This material can stand up to a significant amount of weight without making the building too heavy.

Buildings constructed with aluminium can support heavy glass panes that promote natural sunlight throughout the structure, further contributing to sustainable building designs.

Disadvantages

The Expense of Aluminium Compared to Steel

If you are working on a large building project, you will want to save money where possible. Unfortunately, aluminium is more expensive when compared to some alternative materials, such as steel.

Additionally, because it can’t take the same stress as steel, more of it is required to ensure the structure’s strength is viable, meaning utilising it in some designs may cost more overall.

A Costly and Lengthy Welding Process

When working with aluminium in construction, it is welded differently from steel. Aluminium requires unique processes to be welded, which can be costly and take a little longer than other methods, not to mention messier!

Overall Strength Compared to Steel

While praised for its malleable qualities, this particular property of aluminium can also be a disadvantage. It can be more easily dented and scratched compared to steel. Steel is strong and less likely to warp, deform, or bend under any weight, force, or heat.

Nevertheless, the trade-off is that steel is much heavier and denser than aluminium.

Conclusion

Despite its cons, there is no denying that aluminium will become even more widely used throughout the construction industry as pressure grows for buildings that are flexible, easy to maintain and offer low cost-in-use.

Project Dependent

Choosing the right material completely depends on your given project, and in some instances, aluminium will be the clear winner. With a number of advantages and disadvantages, there are many different materials to choose from when weighing up what will be the most effective choice.

All Materials Have Pros and Cons

It is important to remember that no construction material is perfect. For example, timber can be greatly affected by moisture, has limited structural capabilities, requires maintenance and cannot be machined into complex shapes.

Steel is one of the most popular materials but has a relatively poor strength-to-weight ratio, cannot be thermally broken, rusts in an untreated state and can sometimes be prone to brittle fractures.

Always Seek the Advice of an Expert

Whether you need a structural engineer or someone to assist with your planning applications in Cornwall, here at Martin Perry Associates we provide a range of services from surveying to party wall services. If you have any questions, then please do not hesitate to get in touch through the link below.

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