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Explore Insights and Innovations in Mechanical Engineering through Guest Blogging
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8 Uses for Industrial Mezzanines

Aug. 06, 2024

8 Uses for Industrial Mezzanines

Industrial mezzanines are elevated floor systems that fit between the floor and the ceiling of a facility. Constructed from heavy steel, these sturdy structures can help you maximize storage potential without sacrificing floor space. But that&#;s just part of the picture. In reality, you&#;ll find all kinds of uses for mezzanines.

For more information, please visit Maxrac.

Ready to learn more about your mezzanine options? We&#;ll walk you through everything you need to know.

Industrial Mezzanine Uses

Industrial mezzanine platforms are the perfect solution for all kinds of storage situations. While the primary role of an industrial mezzanine in a warehouse or other facility is to increase the total usable space, how you use that space can vary.

Not all warehouses choose to use their mezzanines in the same way. Moreover, you&#;ll find several different popular mezzanine types, including the following:

  • Free-standing
  • Shelving or rack-supported
  • Catwalk
  • Full mat

Each will have different use cases and applications. If you&#;re struggling to make sense of which mezzanine style is right for you, it may be helpful to start with how you intend to use your mezzanine. 

Below you&#;ll find some common uses for mezzanines.

1. Work Platform

As you may have guessed, the most common use for a mezzanine is as a workspace. For facilities with limited floor space, adding a mezzanine can add essential square footage without requiring a full facility expansion. By leveraging vertical space, mezzanine work platforms can help workers tackle tasks without clogging up lower walkways or other workspaces.

You can dedicate your mezzanine work platform to many different uses: 

  • Assembly
  • Packaging
  • Order fulfillment
  • Much more

2. Conveyor Support Platform

For warehouses and distribution centers, conveyors are a common piece of equipment. While they can help streamline many facility operations, they also take up a good bit of floor space.

With the push to automate more and more warehouse processes, the demand for efficient configurations that minimize the impact on square footage is essential.

The strong steel construction of a mezzanine can support automation processes overhead. By placing conveyor equipment on the mezzanine platform, workers can operate on the ground level with ease and freedom.

3. Catwalk

Another popular mezzanine use is as a catwalk platform. It&#;s so popular that catwalk-specific industrial mezzanines exist to meet the demand. At their core, catwalk mezzanines operate with a simple purpose: safely moving workers from point A to point B on an elevated platform.

This has a few benefits:

  • Free up floor space
  • Create more efficient and organized worker traffic lanes
  • Enhance overall safety and efficiency of a facility

It&#;s worth noting that OSHA requires specific safety standards for mezzanines, such as proper guardrail requirements. This is especially true for platforms with high foot traffic &#; like a catwalk mezzanine.

4. Racks or Shelving

Creating efficient storage systems is the key to keeping your facility organized. In most cases, this means utilizing things like pallet racking and industrial or commercial shelving. By implementing a mezzanine design for your racking or shelving, you can easily maximize your storage potential and gain a lot of space quickly.

Shelving-supported mezzanines create usable space over existing storage equipment.

When using a mezzanine with racking or shelving, you have a few options:

  • Rack-supported 
  • Shelving-supported
  • Shelving on platform/catwalk

For the first two options, the racks or shelves support the mezzanine deck. This adds valuable floor space on top of existing storage equipment. For shelving on platform/catwalk-style mezzanines, the shelving extends vertically through the mezzanine deck.

5. Observation Deck

Getting a bird&#;s eye view of operations in large warehouse environments is difficult. With all the storage equipment like pallet racking and shelving shooting upward, good sightlines are often non-existent.

By adding a mezzanine to your facility, you can create an excellent observation platform. From here, you can watch operations, which alone can have some significant benefits:

  • Evaluate facility performance 
  • Watch for safety protocol adherence
  • Examine inefficiencies in your current operational workflows

6. Storage Space

Storage space is by far the most basic use-case for a mezzanine. Using the platform as extra storage space is easy and painless. If you don&#;t want to opt for a shelving solution, you can always just use the platform as temporary storage space.

You can use custom mezzanine construction to build storage platforms that fit perfectly into your existing facility layout.

As companies grow and expand, the need for flexible storage space is a must. From important documents and records to equipment, virtually everything can find a home on the platform of a mezzanine. With the installation of gates and other mezzanine accessories, you can even have easy access to stored materials.

7. In-Plant Office Space

Another use for a mezzanine is for an in-plant office space. Instead of building out office space on the ground floor, you can use the height of the mezzanine platform to create office space without sacrificing the square footage underneath.

Related links:
The Benefits of Using Cantilever Rack for Sale in Your Warehouse Operations

Want more information on Mezzanine racking system? Feel free to contact us.

This is a great way to consolidate otherwise distant parts of your workforce. Management can still enjoy the benefits of enclosed office space for daily operations without ever being too far from the actual action. Moreover, mezzanine office space is configurable, meaning you can add:

  • Soundproof paneling
  • Insulation for energy efficiency
  • Custom window placement for easier work floor viewing

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8. Equipment Access

One aspect of warehouse operations that causes a headache for workers is equipment maintenance. It&#;s often the case that equipment is large and bulky, making ground-level access for repairs or maintenance difficult.

With a mezzanine, machinery and equipment are easily accessible through the platform. Moreover, you can customize your mezzanine design to facilitate easy maintenance for workers. Using a mezzanine is often a safer and more efficient solution relative to, say, fixed or moving ladders.

Where to Find Quality Used Industrial Mezzanines

Now that you know the ins and outs of industrial mezzanine use cases, you may be curious as to how you can add one to your facility. Here at East Coast Storage Equipment, we specialize in providing quality storage equipment at an affordable price. This includes equipment like mezzanines.

We can also help you build out custom solutions that fit perfectly with our current warehouse layout and equipment footprints. Ready to learn more? Reach out today to get started.

Exploring the Uses of Mezzanine Floors for your Warehouse

Exploring the Uses of Mezzanine Floors for your Warehouse

Exploring the Uses of Mezzanine Floors for your Warehouse

Mezzanine floors are an extremely popular way to increase space in warehouses and they provide several advantages to business owners. These versatile structures can be used in lots of different ways too and they are a great addition to any commercial space. 

Below, our team at Mezz Floors has explored some of the many different uses of mezzanine floors. We are a UK mezzanine floor supplier and we work with businesses across a range of industries including; warehouses, retail, offices and more. Our mezzanines are competitively priced, well-designed and highly durable. If you&#;d like to learn more about how you can use a mezzanine floor in your warehouse, keep reading and visit our website for further information. 

What is a Mezzanine Floor?

A mezzanine floor is a raised platform that creates an open second floor in a high-ceilinged space, lined with a balustrade. It is separate from the main structure of the building, and can therefore be installed separately. Mezzanine floors are installed for a wide range of reasons, for example, to provide additional storage or more office space. They are used in a variety of industries, from warehouses to manufacturing, to offices, to retail spaces. 

Increase the Square Footage of your Workspace

A mezzanine floor can significantly increase the square footage of the workspace within your warehouse, providing you with additional space for employees to work from. This can save you the money and hassle associated with moving to a bigger premises or buying an additional warehouse to get the extra workspace you need. A mezzanine floor can provide you with lots of space that can be used to improve operations. 

Additional Storage Space

If you are running out of storage space, a mezzanine floor is the perfect solution. This structure will provide you with the extra storage space you need for business stock, equipment or other products. A mezzanine is a great choice as it won&#;t take up any space on your main floor and it will be convenient to access. You can explore lots of different storage solutions to install on your mezzanine floor too, ensuring you have a suitable space to store everything required. 

Capitalise on Unused Space

A mezzanine floor enables you to capitalise on otherwise wasted space. Warehouses typically have very high ceilings and when you install a mezzanine, you can make the most of the overhead space that you&#;re not currently using. Using this space to your advantage opens up a range of opportunities and you will be surprised by just how much floor space you will have to use on a well-designed mezzanine floor.

Enhance the Efficiency of your Operations

The additional space a mezzanine floor provides can help to boost the efficiency of your operations by helping you to separate different areas of your business. Often stock or equipment can start taking precedence over everything else and it uses up valuable space in your warehouse that has other demands. A mezzanine floor will allow you to have designated spaces for different areas of your business. For example, you can use your mezzanine floor as an office area or for bulky machinery &#; allowing the other areas in your warehouse to be used for other more important reasons. 

Meet Future Demand

It can be easy to quickly outgrow your warehouse when you&#;re running a successful business. However, when you have a mezzanine floor you can relax knowing you have sufficient infrastructure to enable you to meet future demand. If you&#;re thinking about expanding your business in the future, installing a mezzanine can help you to ensure you&#;re prepared for what&#;s to come and you will be thankful for the additional space that it has given you. 

Installing a Mezzanine Floor in your Warehouse

We hope that this post has taught you more about the uses of mezzanine flooring and how it can improve operations in your warehouse. If you would like to have a mezzanine floor installed, contact our team at Mezz Floors today to get started. We can discuss your requirements with you in more detail and design a structure that suits your needs perfectly. We work closely with all of our clients to provide tailored solutions that work for them and the space they have, and we can help to enhance your business&#;s efficiency. 

Over the years, we have supplied thousands of customers with unique mezzanine floors, both in the UK and in many other European countries. We have a highly experienced team here at Mezz Floors that go out of their way to ensure they&#;re providing the very best service. We are confident that we can cater to any demand, so you will be in very capable hands with us. 

Versatile

Mezzanine floors are a great addition to any warehouse space as they are so versatile and can be used for a number of different things. They allow you to maximise the space that you already have, and put it to use to suit your exact needs. If you are currently lacking space in your warehouse &#; which many warehouses are &#; you may be looking for a cost-effective, quick solution to sort your problems. This is where a mezzanine floor can help. You can use your new mezzanine warehouse floor for storing stock and items, desks, meeting rooms, machinery &#; making them ideal for a wide range of uses.

Save Downtime in Moving or Extending Warehouses

If you are running out of space in your warehouse, you may be looking at moving to a new business premises or extending your space with serious construction work. Both these options are extremely costly and will take a lot of time. This makes mezzanine floors the ideal solution for warehouses &#; allowing you to extend your space without spending any more money or time than is needed. 

Increase Efficiency of Operations

Mezzanine floors provide you with more storage capacity within your warehouse, increasing the square footage in the building without having to move, or expand this can increase the efficiency of your warehouse operations &#; letting you operate smoothly. A mezzanine floor can also make your team and business more productive with the additional space, and help to improve the  workflow.

Reach Demand and Grow

If your warehouse has reached maximum capacity when it comes to space, then you may feel like there is no room for your business to reach current demand and maximise growth. A mezzanine floor gives you the space to make sure that you are able to reach demand, and fulfill all of your customer or clients&#; requirements. They also give you the space that you need to grow, if you decide to expand and grow your business. No one wants to run out of space within their warehouse and feel stuck, which is why mezzanine floors are ideal for helping you reach demand.

Make Use of Unused Empty Space

In our warehouses, there is so much space that is dead and unused, with high ceilings with plenty of space that we aren&#;t taking advantage of. By installing a mezzanine floor in your warehouse you will be making use of this dead space, and putting it to excellent use. This lets you use the space that you already have, without having to move or expand your premises. Mezzanine flooring options are also ideal for buildings where an extension isn&#;t an option.

Single or Multi-Tier Floors

Mezz Floors can offer your warehouse the option to install either our single, or multi-tier mezzanine floors that will significantly expand your warehousing and storage capacity. Our mezzanine solutions are the most cost-effective way of obtaining that added bit of space that you need, without the trouble of relocating. Whether you need your mezzanine floor for work purposes, or storage &#; our team can help. 

With years of experience in the industry, we have helped clients from all different industry backgrounds to expand their warehouse space, without increasing their monthly outgoings. Our mezzanines are all fully bespoke, tailor-made floors meaning they can be specifically designed to meet your demands and requirements. And it&#;s not just flooring systems we can help you with, we also produce a range of pallet gates, staircases and lifts to compliment your warehouse.

Benefits of a Mezzanine Floor

There are a wide range of advantages to having a mezzanine floor installed in your business, the primary advantage being to create a substantial amount of additional space without having to conduct any construction work on your building. A mezzanine floor provides you with the additional space that you need without any serious work having to be done to your building, and without you having to move premises. 

They maximise the space you have, and are an extremely cost-effective way of creating additional space in your business. Installing a mezzanine floor is a lot more affordable than moving offices, purchasing additional storage or working space, or having an additional main floor created in your business. They also very rarely require planning permission, making the process of installation simple and easy for your business.

These are just a few of the benefits of a mezzanine floor, there are too many to name! If you&#;d like to learn more about how Mezz Floors can help your business then keep reading.

Fully Bespoke Mezzanines

With years of experience in the industry, we have helped clients from all different industry backgrounds to expand their warehouse space, without increasing their monthly outgoings. Our mezzanines are all fully bespoke, tailor-made floors meaning they can be specifically designed to meet your demands and requirements. 

Our mezzanine flooring is a tough, durable product that you can rely on and can take the weight of just about any warehousing weight placed upon it, including machinery and storage. They are very easily slotted into place and provide an additional level of workspace that is ready to be used straight away. Our many years of experience and expert knowledge mean we can work with you to create the perfect solution for your warehouse.

Interested in Mezz Floors Installing your Mezzanine Warehouse Flooring?

We hope that this post has taught you more about how mezzanine flooring can benefit your warehouse, and how we can help you. If you&#;d like a free quotation for your mezzanine flooring, contact us today. We welcome you to fill out our online contact form and a member of our team will be in touch with you shortly to discuss your requirements. Or if you&#;d prefer you can send us an directly to [ protected], or give us a call on 268 411.

If you have any questions about mezzanine floors, balustrades, handrails, pallet gates or any other of our products and services, please don&#;t hesitate to contact us. Whether you are looking for your free, no-obligation quote or are just looking to ask a question then our team will be happy to help.

To learn more about our mezzanine flooring at Mezz Floors, visit our website today.

If you are looking for more details, kindly visit steel structure mezzanine.

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