Advantages of CNC Grinding
Advantages of CNC Grinding
Anyone who uses CNC grinding machines is bound to enjoy the numerous advantages associated with the machines. In contrast to traditional grinding, CNC grinding produces very light cuts and fine finishes to your work pieces. The machines also make it possible to use less skilled people and limited supervision to perform your project. When looking for a CNC grinding machine, you will want to buy and use a power tool that will perform your project within the time frames you set. There are many advantages of using a machine that is suitable for grinding your materials.
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Machines Work for Longer Without Breaks
Like all other CNC machines, CNC grinding machines can run for 24/7, 365 days in a year without the need for breaks. The only time that the machines will require to be stopped is during maintenance works. This allows you to carry out your project without any interruptions. In the end, the inconvenience of breakdowns is eliminated.
Produce in Large Quantities
Regardless of the quantity of the material that you want to grind, CNC grinding machines will fit the bill. This is partly because the machines run all year round without interruptions. This will enable you to meet the demand by your customers at all times.
High Levels of Accuracy
CNC machines can be programmed to produce fine surfaces and top quality cuts with precision. The machine will produce great finishes in line with the specifications you provide in the operating software. This reduces the amount of waste as well as the possibility of products that do not meet the need for which they are produced.
Software to Improve performance
CNC grinding machines operate on software. When you want to improve the performance of your machines, all you will need to do is to update your software. The latest software will also help you to perform many operations in a single setup. This will help in cutting costs and saving time.
Identical Manufacturing
CNC grinding makes it possible to produce identical products in bulk. When customers request your products in large quantities, CNC machines will help you to achieve identical manufacturing. All the components produced through CNC grinding will be an exact match to each other.
If you're looking for CNC grinding services, contact Sturdy Grinding & Machining for all your CNC grinding service needs.
The Advantages of Centerless Grinding
Although centered and centerless grinding are both used in manufacturing, centerless grinding technology is continually advancing to make these machines more efficient than ever before. This technique abrades metal workpieces to remove material, shaping them into the desired end forms.
When manufacturers work with centerless grinders, they can expect:
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- Smoother finishes
- Tighter tolerances
- Straighter lines
In this post, we explore a few of the best practices regarding centerless grinding, as well as some of the products this process creates.
The Not-So-Obvious Advantages of Grinding
Its easy to see the physical benefits of centerless grinding in the completed project: you have a superior finished product. Saving money and time is harder to see, but theyre just as important for your company.
Other benefits of centerless grinding include:
- Fast loading: Compared with centered grinding, centerless grinding allows for exceptionally short loading times, resulting in nearly nonstop grinding.
- No need to reset equipment: After you set up your centerless grinding equipment, you can usually complete the full production run without needing to reset it. This saves both time and labor costs while also reducing the possibility of error.
- No deflection: Because the workpiece is completely supported, its possible to use heavier passes than those used by centered grinding.
- No axial thrust: Since theres no added pressure on the ends of the piece, a centerless grinder is great for working with delicate pieces and brittle materials.
- Long life: Centerless grinding wheels can last a long time because theres no need for external feeding and centering (and the potential error that can accompany these factors).
- High production: An automatic feeding process (via gravity chute, for example) allows for the rapid production of smaller items.
Additional Benefits for Superior Processing
Centerless grinders are capable of processing as many as 200300 parts per minute (the exact number depends on the size of the part). These machines owe their amazing production capabilities to their ability to run hundreds of parts in through-feed without the need of manual assistance.
By linewise support of the workpiece, its also possible to grind soft or brittle materials, as these machines operate via low-tension processes. Its not necessary to prepare the workpiece for fixing in the grinding, and faults caused by fixing are eliminated.
Additionally, loading or unloading of the workpiece is simple and easy to automate. When using continuous through-feed grinding, theres no time loss incurred by changing the workpiece. Furthermore, long workpieces can be handled by comparatively small machines.
Do You Need Centerless Grinding?
At Centerless Technology, we bring over two decades experience to offer high-quality grinding services. We remain committed to providing top-notch grinding using the most advanced grinding equipment available. We recently installed our new KELLENBER-VARIA UR 175/, which is capable of both multidiameter and internal grinding with 40 between centers and 13.75 swing diameters.
No matter what material you need for your project, we can get it for you. We regularly work with materials such as:
- 416SS
- 303SS
- 12L14
- Tool steel
- Aluminum
Were happy to serve your centerless grinding needs. Contact our team to get started on your next project, or request a quote.
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