How to Save Money When Buying cable re-winding machine
Key questions to Ask before buy a wire Cutting and ...
A lot of time and effort often goes into finding the right equipment for your facility. Purchasing a new wire cut & strip machine is no different. With so many options, where does one start? Asking these five questions during the decision making process will help ensure you end up with equipment that fits all of your needs.
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Will my new cut & strip machine be flexible enough to process all of my current and future applications?
Unless youll be running the same few jobs day in and day out, youll want a machine that is as flexible as possible. It is best to focus on the extreme ends of the application range in regards to wire and cable size. For example, if the largest wire you currently process is 10 AWG, determine if there is a chance youll need to process 8 AWG or larger wire in the future. You should also determine if there is a chance you will require advanced features like a multi-blade cutterhead (for processing multi-conductor cable jackets and inner conductors) or a rotary incision unit to make radial incisions through the various cable layers when processing coaxial and other multi-layer cables. Being prepared for future needs will allow you to get the most out of your purchase.
How long will changeovers take and are tools required?
Most modern cut & strip machines are fully programmable; however there are always several job specific mechanical parts (guide tubes, blades, etc.) that have to be changed between jobs. Changeover times can be minimized if these changes can be accomplished without requiring tools. The smaller your batch size, the more frequent your changeovers will be. A cut & strip machine with shorter changeover times will provide a quicker ROI and continue to pay dividends over the life of the machine.
What is a realistic production rate that I can expect with my new cut & strip machine?
When comparing datasheets for several different cut & strip machines, youll sometimes see a specification listed for Maximum Transport Speed. A high maximum transport speed doesnt always correlate to a high production rate, unless you are running longer lengths. The cutting axis and other machine specifications all contribute to the machine cycle time, so its better to focus on the Maximum Production Rate listed for each wire length and application. Its always best to send wire or cable samples to the machine manufacturer before purchasing to get realistic production rates for your specific application.
What pre- and post-processing accessories are available for my new cut & strip machine?
Keep in mind that typical entry level cut & strip machines cannot be integrated with a full range of pre- and post-processing accessories. Determine what additional operations youll need and whether the manufacturer of the cut & strip machine offers fully integrated accessories for those operations. Typical operations include hotstamp or inkjet marking, coiling and stacking to name a few.
Another of the most basic accessories is a prefeeder. They are available in many different sizes and styles. The most basic models feed wire and cable directly by pulling it through motorized belts or rollers. The more advanced prefeeders drive the cable reel directly, which is gentler on the wire or cable being fed. The most advanced models also feature a motorized reel lift and full enclosure for maximum safety. Make sure to specify a prefeeder that matches or exceeds the maximum acceleration and feed rates of your new cut & strip machine.
Will my new cut & strip machine be able to integrate with my ERP system or my Manufacturing Execution System software?
The factory of the future will require that all production equipment be connected to a network. When shopping for your next cut & strip machine, make sure that it has the connectivity required for integrating it into your network. Networking your cutting and stripping equipment opens up a whole new range of benefits. By sending jobs directly to the cut & strip machine, youll eliminate operator keystrokes (and possible errors) and save a lot of programming time. Youll know exactly when each job is started and completed and be able to monitor average production rates. Youll also be able to optimize work orders automatically in the best sequence, taking changeover times, due dates, available machines and personnel into consideration. Finally, youll be able to keep track of how many cycles each machine has completed and when maintenance should be scheduled. An added benefit is that every job will have full traceability.
Choosing the right cut & strip machine for your factory is an easy task if you know what to look for. While purchase price is always a consideration, the main focus should be on procuring the most flexible machine that will offer the shortest ROI, resulting in the lowest cost per lead.
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Top 5 Ways to Save Money on Wire and Cable | News
Top 5 Ways to Save Money on Wire and Cable
Whether youre an engineer designing a new product, or a purchasing agent getting ready to send a purchase order to a vendor, cost plays a large role in your daily decisions. Cutting cost is something that everyone is faced within their life in some way, shape, or form, both personally and professionally, and it isnt always easy to do.
Often times the first thought in ones mind when someone suggests saving money or cutting costs is sacrificing quality for the price, but it doesnt have to be like that.
Believe it or not, there are ways to save money that dont involve sacrificing quality and reliability for a better price. Here are a few ways that can help you save money on your wire and cable spend.
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1. Review Drawings and Spec Sheets for Over-Engineering.
Look at your design drawings or spec sheets. REALLY take a hard, detailed look at them. Does the products application really call for a product that is overly robust, resilient to harsh environments and other attributes that are most likely expensive?
Over-engineering leads to over-specification which leads to over-spending. Take a second look at your design drawings or spec sheets again, and make sure the attributes of the product/material that the spec calls for matches the level of sophistication and robustness of the raw material.
You may find that a less expensive alternative would work in that application just as well.
2. Dont Skimp! Buy Quality from the Start.
Penny pinching is okay in some situations, but when it comes to electrical apparatuses and industrial design, you probably shouldnt just buy the cheapest wire and cable option out there.
Safety is not only important, but it can be extremely expensive if something gets damaged or someone gets hurt.
Some of the low-cost material is usually not of the highest quality and may lack some of the important industry quality standards that may save you down the road from an injury or damaging a machine.
Spending a little extra in the beginning for a quality product can help save you money in the long run.
3. Check for a New Variant of Product Youre Buying.
Some designs and product drawings have been around forever. Whens the last time you looked for the newest variant of the product youre buying?
It very well could be that theres a new variant of product/material out there that may be better and cheaper. New doesnt always equate to more expensive.
There are new wire and cable technology being created and implemented all the time. In general, new wire and cable products tend to boast a more resilient and efficient design and prove to be more cost-effective than their predecessors.
4. Dont Buy More Than You Need.
Going to a manufacturer direct more often than not, forces you to buy standard manufacturing put-ups that are usually way more than what is needed.
Waste is expensive, and also costly to dispose of. Dont be forced to buy more than you need, go to a distributor like Lapp Tannehill and get exactly how much you need, no more, no less.
5. Get an Evaluation of Your Current Purchases.
One of the many value-add services Lapp Tannehill offers is a free wire and cable evaluation with one of our industry experts.
We offer a FREE, full-scale review of your wire and cable needs, current usage, and will formulate a solution to start reducing costs for the short and long term.
Sign up for the free evaluation and our Business Development team will reach out to you to coordinate an evaluation.
Are you interested in learning more about waste tire recycling production line? Contact us today to secure an expert consultation!