Industry Insight: Hydraulic Press Automation

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Efficiency and precision are key to success in today&#;s manufacturing landscape. As Industry 4.0 continues to take over the industrial space, it is imperative for manufacturers to integrate the latest technologies to streamline their processes. One way for metal manufacturers to achieve this is through press automation. Automation technology has revolutionized the way that manufacturers produce precision metal parts, making the process faster, more accurate, and more cost-effective.

What is Hydraulic Press Automation?

Press automation involves using technology to enhance efficiency, safety, and quality control, allowing for precise operation and flexible production runs.

How Does Hydraulic Press Automation Work?

In modern manufacturing, metal forming presses are commonly automated using several sophisticated methods, each offering distinct benefits.

Robotic arms and manipulators are a popular choice; they not only enhance precision in loading and unloading parts but also allow for complex movement patterns, thereby increasing efficiency and reducing the risk of human error.

Automatic feed systems are another crucial method, streamlining the process by consistently feeding metal sheets or coils into the press. This automation ensures a steady supply of material, minimizing downtime and boosting productivity.

Lastly, Programmable Logic Controllers (PLCs) play a key role in press automation. They provide precise control over the press&#;s speed, pressure, and timing, and their reprogrammable nature allows for quick adaptation to different tasks, thereby enhancing the flexibility and efficiency of the manufacturing process.

Each of these methods significantly contributes to improved safety, consistency, and overall productivity in metal forming operations.

While hydraulic press automation alone can result in a more efficient manufacturing process, many manufacturers also experience significant benefits by automating ancillary processes that surround their hydraulic press as well. Beckwood collaborates with third party automation companies to engineer integrated works cell for customers. These work cells allow customers to entirely optimize their precision metal forming processes and maximize the benefits of hydraulic press automation.

Beckwood can integrate any level of automation into your hydraulic press machinery.

Explore the possibilities today with the guidance of one of our automation engineers. 

How Hydraulic Press Automation Improves Precision Metal forming

Increased Efficiency and Productivity

One of the main benefits of hydraulic press automation is the elimination or reduction in human error due to a more repeatable process. Additionally, the press can operate at a faster speed and with more precision than manual operation. This results in a higher output of quality metal parts in a shorter amount of time.

Automation reduces the need for manual labor, therefore freeing up workers to focus on other value-added tasks as the hydraulic press system runs. This can lead to a more streamlined and efficient manufacturing process overall.

Cost Savings

By increasing efficiency and reducing the risk of errors, hydraulic press automation can also lead to cost savings for manufacturers. With faster production times and fewer defects, manufacturers can save on labor costs and materials.

Additionally, automation can reduce the need for manual inspections and quality control, further reducing costs and increasing overall profitability for manufacturers of all kinds.

Hydraulic Press Automation in Industry Applications

Hydraulic press automation has a wide range of applications in the manufacturing industry. Some common uses include:

Metal Stamping

Metal stamping is the process of shaping and forming metal parts through the use of a press and a die. This process is commonly used in the automotive industry to produce car parts, such as body panels. These systems can integrate all levels of automation, from automated material feeding to robotic trimming and finishing of parts.

Deep Drawing

Deep drawing is a precision metal forming process that involves stretching a sheet of metal over a die to create a three-dimensional shape. This process is commonly used in the production of kitchenware, automotive parts, and other metal products.

Hydraulic press automation allows for precise control over the pressure and movement of the press, resulting in more accurate and consistent deep drawn parts.

Coining

Coining is a metal forming process that involves compressing a metal blank between two dies to create a specific shape. This process is commonly used in the production of coins, medals, and other small metal objects. Repeatability and consistent quality are key in coining, making the process a great candidate for automation.

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How to Implement Automation for Hydraulic Press Machinery

Choosing the Right Press- Hydraulic, Servo, or Hydroforming?

The first step in implementing hydraulic press automation is choosing the right press for your needs. Beckwood offers a wide selection of hydraulic and servo presses to choose from, each with its own capabilities and features.

Consider factors such as the size and type of parts you will be producing, the level of precision required, and the speed of production when selecting a press.

Our TRIFORM sheet hydroforming presses are ideal for precision metalforming of aluminum and high strength materials like titanium and lightweight composites for aerospace applications. TRIFORM presses can produce parts with high draw ratios that are complex in geometry, or a multitude of smaller parts in just a single machine stroke. This is due to an elastomeric diaphragm that acts as a universal female die.

LSP and EVOx linear servo presses utilize servo-electric technology to achieve unmatched forming precision for standard and exotic metals alike. Unlike traditional hydraulic press machinery and TRIFORM sheet hydroforming presses, servo-electric presses eliminate the need for hydraulic fluid. This makes them the top choice for cleanliness and safety as well as precision metalforming.

Don&#;t see quite what you need? Get in touch with our sales team today to start developing a custom hydraulic press engineered to be an ideal fit for your application.

Selecting the Right Hydraulic Press Automation System

Once you have chosen your hydraulic press machinery, the next step is selecting the right automation system. This will depend on the capabilities of your press and the specific needs of your manufacturing process.

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Some common hydraulic press automation systems include:

• Automatic Feed Systems: Automated material feed systems ensure that the right amount of material is delivered to the press bed at the right time. This not only boosts production efficiency but also improves worker safety by reducing the need to interact with hydraulic press machinery.
• Quick Die Change Systems: These systems are excellent for high-mix productions which require dies and tooling to be frequently changed. An automated quick die change system can help maximize uptime for a more efficient workflow and reduce the amount of unnecessary wear on tooling.

Hydraulic press automation has revolutionized the manufacturing industry, providing increased efficiency, precision, and cost savings. By choosing the right hydraulic press machinery and automation system, manufacturers can streamline their processes and achieve greater success.

With the continued advancements in technology, hydraulic press automation will only continue to improve and play a crucial role in the manufacturing industry. If you&#;re ready to upgrade your hydraulic press machinery with a custom automation solution, contact Beckwood Press today.

A hydraulic press is a machine used to exert a compressive force upon an object based on the principle of Pascal&#;s law. Pascal&#;s law states that when a confined fluid has pressure applied, the entire liquid is affected by the change in pressure. A hydraulic press is commonly used in sample preparation, whereby the hydraulic cylinder is used to &#;press&#; the sample into a thin film or pellet. They are available in both automatic and manual machines. This article will compare the automatic and manual hydraulic press options and the available range from XRF Scientific.

What is a Hydraulic Press?

Using the static pressure of a liquid, a hydraulic press can crush a range of materials such as plastics, metals, wood, and more. The main components of a hydraulic press include the mainframe, two pistons, two hydraulic pipes, cylinders, and a base plate. It is important to note that some designs will vary, and the hydraulic pistons can be operated pneumatically, manually, or electronically depending on the application and required force.

Why do we Have Manual and Automatic Hydraulic Presses?

Manual and automatic hydraulic presses are key laboratory instruments scientists use to prepare samples for XRF analysis, and each type of equipment has its advantages. This is because some critical applications will require large amounts of force, which has led to the development of automatic hydraulic presses. In contrast, manual presses remain in use for low-force applications.

Automatic

Automatic hydraulic presses are sometimes referred to as pneumatic press, which utilizes electricity to open and close the relief valve and force the piston to move. Although the mechanisms are the same as in a manual press, an automatic hydraulic press can improve efficiency and be controlled to provide highly accurate and repeatable results.

Manual

A manual press is more suitable for low-force, infrequent applications because it requires a lot of physical effort. There are a few drawbacks to using a manual hydraulic pump; for example, a manual pump can become a time-consuming and labor-intensive piece of equipment to use for systematic and repeatable processes. Additionally, the amount of pressure applied can vary each time, as this is dependent on the operator instead of a pre-programmed, automatic movement. However, for less frequent applications that do not require repeatability factors, a manual press is a cost-effective option that makes low-force applications efficient and easy.

XRF Scientific Hydraulic Press

XRF Scientific supplies various pressing equipment, including automatic and manual hydraulic presses, that are ideal for XRF analysis sample preparation. 

Automatic Hydraulic Press

The automatic presses are power-assisted, equipped with a programmable microprocessor, and ideal for a wide range of pressing applications. They are fully CE-marked and designed with ease of use in mind. The automatic press is available for four load capabilities: 8, 15, 25, and 40 tons, and key features include:

• End-of-cycle alarms

• Simple operation

• Touch screen control via color, LCD screen

• Six user cycles with up to 10 segments each

Manual Hydraulic Press

XRF Scientific supplies two manual presses &#; the xrPress MT25 and the xrPress MT25 (which contains a digital display). These manual hydraulic presses are suitable for preparing powder samples for analysis as they are compact benchtop machines and are easy to use. Their key features include the following:

• Accurate pressure gauge

• Adjustable upper bolster

• Pressure release valve

• Vacuum ports

Ready to make a purchase? Contact us today, and let us find the ideal solution for you.

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