Sherwin-Williams -- Brush & Roller Selection Guide

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Paint Roller Cover Thickness

The thickness of roller covers is called the nap or pile. A rule of thumb to follow is that the rougher the painting surface, the thicker the nap you should use. Roller covers are typically available in thicknesses of 3/16 to 1/4-inch, 3/8 to 1/2-inch, 3/4 to 1-inch and 1 1/4 to 1 1/2-inch, each designed for a different purpose. 

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3/16 to 1/4-inch thickness is perfect for smooth surface roller covers for painting metal doors, interior doors, trim and cabinets. They work well with semi-gloss or gloss coatings and both oil- and water-base enamels. 

3/8 to 1/2-inch thickness is preferable for semi-smooth surfaces such as drywall. It can be used on painted or unpainted walls and ceilings. 

3/4 to 1-inch thickness is suitable for stucco and other semi-rough surfaces. 

1 1/4 to 1 1/2-inch is ideal for rough surface roller covers for painting brick and masonry, cinder blocks or chain link fences. 

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