Cutting Aluminum T-Slot Extrusions Yourself - Motion Ai, CA41



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Ever thought about cutting aluminum t-slot bars at home? Aluminum extrusions can be cut using standard home saws if you know what you are doing. Learn how to cut 80/20 aluminum t-slot extrusions with your home saw.

For more information, please visit T Slot Aluminium Profile Manufacturer.

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The trouble with t-slot milling is that there is no way to avoid one side being "climb milling." The only thing you can do about it is to feed very slowly and be sure your setup is very rigid. Some sizes of t-slot can be done with stock cutters designed for the job. In other cases, like miniature work, you must use a woodruff cutter, which usually needs to have the neck ground to clear the top of the slot.

I prefer to cut the center slot to a few thousandths less than the final depth. That way the t-slot cutter sees less load and the chips have more room to escape. And the finished job looks a bit nicer if you can't see a step in the bottom of the slot. I also use a shop vac to pull out the chips during the cutting of both the center slot and the t-slot.

Larry

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