What is an aluminum profile?

If you want to learn more, please visit our website Golden Jash.

An aluminum profile or extrusion, also called “aluminum frame” is made from the extrusion process, and comes in various textures, colors and brightness.

To learn more about what an aluminum profile is and the kinds of extrusions offered by Profall, go on reading. In this page you will find the answer to the most common questions such as:

                       Standard profiles
                       Special extrusions
                       Custom profiles

 

Here’s what an aluminum profile is

Aluminum profiles are products born from aluminum alloys that are transformed into shaped objects through the extrusion process. Aluminum’s unique combination of physical characteristics mostly depends on this process.

Aluminum extrusions are used in several fields because this metal is:

• Strong and stable
• Malleable – it can be easily cast and machined
• A good conductor
• Non-magnetic
• Repeatedly recyclable without losing integrity

Therefore, aluminum is employed in a growing number of manufacturing needs, including the production of components for international space stations or in nuclear power plants.

 

 

Kinds of aluminum profiles

Now that we have answered the question “What is an aluminum profile?”, we can go through the existing kinds of extruded profiles.

In fact, considering that at Profall’s we are specialized in the full or partial customization of aluminum extruded profiles, we can say that there exist countless kinds. Yet it is more practical dividing them into two main categories:

• Standard profiles
• Special profiles

Each aluminum extrusion profile is available in a wide range of different sizes and can be made with different aluminum alloys according to its destination.

What are standard aluminum profiles?

Standard profiles are those available in our basic catalog, and include fifteen different shapes applied in various fields. In this first group you find aluminum corner profiles, duct and double-duct profiles, square and round tubes and pipes, T-tracks, U channels and Z profiles, flat, round and square bars.

The catalog of our standard aluminum shapes includes:

 

• Aluminum corner extrusion with even sides

• Aluminum corner extrusion with uneven sides

• Aluminum double duct profiles

• Aluminum flat bar

• Aluminum flat bars with rounded edges

• Aluminum H section

• Aluminum rectangular tubing

• Aluminum round bar

• Aluminum round tubing

• Aluminum semicircular elements

• Aluminum square bar

• Aluminum square tubing

• Aluminum T-track

• Aluminum U channel extrusions

• Aluminum Z bar

Contact us without obligation for any information, we will be happy to answer your requests!

Contact us

 

What are special aluminum profiles?

Special profiles are complex shapes mostly used in the construction and furniture sector, in the automotive field and in the transport industry. We can mention, for instance, aluminum borders with screw attachments, drainers and water deflectors, glazing extrusions, picture frames, trim profiles for vehicles, corner elements with special sections, aluminum handles and handrails are just some of the special profiles we manufacture every day.

The catalog of our special aluminum shapes includes:

• Aluminum borders with screw attachments

• Aluminum curve profiles

• Aluminum drainers and water deflectors

• Aluminum glazing extrusions

• Aluminum picture frames

• Aluminum trim profiles for motor vehicles

• Corner elements with special cross-sections

• Extruded aluminum handles

• Handrail extrusions

  Contact us to discuss your requirements of conveyor aluminium profile. Our experienced sales team can help you identify the options that best suit your needs.

• Special U-profiles

• Transition strips with shanks

Do you need a supply of aluminum profiles?

Contact us for more information

 

Custom profiles

On request, we can study a special design depending on what kind of aluminum profile is right for you.

As a matter of fact, Profall’s specialty is the production of fully customized profiles that have extremely tiny dimensional tolerances – a thing which is often hard to find on the common aluminum market – and are made with different aluminum alloys according to the aimed use.

To be able to do this, we constantly invest in R&D as well as in technical staff so as to guarantee a cutting-edge-level of detail during processes like:

• Aluminum cutting, with different types of saws and limited tolerance.
• Shearing to transform the various profiles according to your needs
• Surface treatment to remove any impurity and guarantee any color, hardness and sheen requirements
• Aluminum packaging, with the chance to apply logos, bar codes and specific IDs

For instance, we have produced tailor-made aluminum profiles for designer brands such as Thierry Mugler, for architects’ studios, for the city of Doha in Qatar and the likes.

 

 

Versatile applications of aluminum profiles across industries

Aluminum profiles, with their versatility and durability, have found their way into a myriad of applications across various industries. 

Below is an overview of some of the key sectors where these profiles are extensively utilized, highlighting their diverse functionalities:

• Construction and architecture: in this sector, aluminum profiles are used for window frames, door frames, curtain wall systems, and structural facades. Their lightweight nature and resistance to corrosion make them ideal for modern architectural designs, enhancing both aesthetics and energy efficiency;
• Automotive and transportation: aluminum profiles play a crucial role in reducing vehicle weight, thereby improving fuel efficiency and reducing emissions. They are used in chassis, body parts, railings, and frames within cars, trucks, trains, and even aerospace applications;
• Solar energy systems: the renewable energy sector, particularly solar panel frames and mounting systems, benefits from the durability and corrosion resistance of aluminum profiles. They ensure long-term stability and performance of solar installations in various environmental conditions;
• Electronics and electrical: due to aluminum's excellent thermal conductivity, profiles are used in heat sinks, enclosures, and frames for electronic devices ranging from consumer gadgets to large servers and cooling systems;
• Furniture and interior design: in the realm of furniture and interior design, aluminum profiles offer both structural support and aesthetic appeal. They are used in modular kitchens, office partitions, shelving units, and decorative elements, providing a sleek, modern look;

These applications underscore the adaptability and essential role of aluminum profiles in advancing technology, sustainability, and design across industries.

 

Profall is here for you

In addition to the above listed technical advantages of calling Profall to make your aluminum profiles, we put great attention to customer satisfaction.

How is simple to explain:

• We are quick – we get back to you with a feasibility feedback in a short time
• It takes just three weeks to carry out the prototyping process and the pre-series production
• We cover any sector of use – from furnishing to architecture, from automotive to electromechanical and electronics, from lighting to design
• We offer after-sales technical support wherever in the world you are – yes, even in the US!

 

Discover with Profall what an aluminum profile actually is

Contact us to submit your project

To those who aren’t familiar with aluminum production and manufacturing, aluminum extrusion may seem like a specialized industrial process. Something that isn’t very relatable to the average person. But we are surrounded by aluminum extrusions every day, at home, at work, and nearly everywhere in between.

The global aluminum extrusion market had a projected value of over USD 90 billion in 2022, with strong growth projections over the next decade. So what is it that makes aluminum extrusions such an important and valuable product? Read on to find out what aluminum extrusions have to offer and how common they are in our daily lives.

The Benefits of Aluminum Extrusions

Aluminum is a cost-effective and versatile metal used for an enormous number of environments and industries. Everything from household consumer products to advanced aerospace assemblies are made of aluminum. Aluminum also offers very high formability, making it easy and relatively inexpensive to shape, even into complex geometries.

When the benefits of aluminum as a material are combined with forming through the extrusion process, the result is an unmatched combination of advantages:

• Strong, tough, and lightweight – Aluminum parts might not be quite as strong as ones made of steel, but they weigh much less. This excellent strength-to-weight ratio makes it easier to handle or support aluminum products without a significant decrease in performance for many applications.
• Corrosion resistant – In the outdoors, marine environments, humid or frequently wet surfaces, and any other application that could involve water, good corrosion resistance is essential. Aluminum’s naturally-forming passivation layer and options for high-performance finishes make it highly resistant to corrosion.
• High thermal conductivity – Rapidly conducting heat is a useful property that makes aluminum useful for cookware, extruded heat sinks, and even emergency fire management when there are large enough structures. Sufficiently long extrusions can conduct heat away from the fire to help manage temperatures.
• High electrical conductivity – Aluminum is an excellent choice for extruded wires and cables that range from small electronics to high-voltage transmission wires.
• Cost and formability – Extrusion is a fast, efficient process for creating long profiles of both simple and complex shapes. Aluminum can be a cost-effective alternative to more expensive materials like copper or titanium, and the low fabrication cost of extrusions makes them an easy choice for product designers everywhere.
• Accepts surface finishes – Extrusions lend themselves to various aluminum surface finishes that can enhance their cosmetic appearance, corrosion resistance, or other characteristics. For example, they can be anodized in different colors for decorative use or powder coated for a thicker finish.

Common Uses for Aluminum Extrusions

Aluminum extrusions come with an impressive combination of properties that make them ideal for a wide range of applications. We’ve created a list of popular examples from four of the biggest industry sectors to give you an idea of all the places you can already find aluminum extrusions.

Construction and architecture

The building and construction industry currently utilizes the largest share of extruded aluminum products, and for good reason. Architectural elements like large engineered skylights and canopies need strong, but lightweight structural members.

Roofing, fencing, and pretty much anything exposed to the outdoors needs to have excellent corrosion resistance, and may need additional finishing options like anodizing. And the assembly of prefabricated components on a work site needs to be fast, visually appealing, and sometimes even adjustable.

All of these needs in a variety of shapes can be met with well-designed aluminum extrusions at a reasonable cost. This is why aluminum extrusions are a great choice for creating stunning and durable structures in the construction and architecture sector.

Automotive and transportation

One of the biggest factors driving automotive makers towards aluminum products is reducing vehicle weights to help improve efficiency. Vehicle cross members, subframes, trim, and accessories can all be made efficiently from extruded aluminum to lower weight while maintaining strength. This is the same reason for choosing aluminum extrusions for a growing number of components on buses, utility trailers, off road vehicles, and even aircraft.

The corrosion resistance of aluminum is useful for improving the durability of any transport exposed to the outdoors but is especially useful in marine environments, including boats and docks. Aluminum extrusions can even be used to make lightweight battery boxes for electric vehicles (EVs) that help regulate battery temperature.

Electrical and electronics

Aside from beautiful finishes on consumer electronics and appliances, extruded aluminum can be easily formed to make electrical enclosures and cases. Its main value to the electrical and electronics sector though comes from its high thermal and electrical conductivity at a much lower cost and weight than copper. Aluminum extrusion is a popular method for making heat sinks that keep electronics from overheating, and aluminum wires are common for both high-voltage transmission lines and smaller-scale wiring.

Consumer products

While consumer products make up a smaller market than the other listed areas, aluminum extrusions are still a popular choice in this sector. Consumer products can cover a wide range of applications, so aluminum extrusions are typically chosen for their unique combination of properties while maintaining a low cost to produce. Camping chairs, baseball bats, golf clubs, bicycles, cookware, furniture pieces, beverage cans, and much more are commonly made from extruded aluminum.

Is Extruded Aluminum Right for Your Project?

Aluminum extrusions offer designers a wide range of benefits. They make durable, functional, and aesthetically pleasing products at a reasonable cost. If you want to learn more about how these products are made, continue reading about the aluminum extrusion process on our blog and find out if this process is right for you.

For more information, please visit What is the difference between V slot and T-slot?.