What Are the Advantages of sand making machine？
Everything You Need to Know About Sand Making Machine
How To Configure An Artificial Sand Making Plant?
The equipment configuration of artificial sand making plant includes vibrating feeder, coarse crusher, medium and fine crusher, vibrating screen, sand making machine, belt conveyor. Among them, feeders, vibrating screens and conveyors are auxiliary equipment.
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1. Feed
The stones blasted from the mountain are sent to the vibrating feeder through the dump truck. Vibrating feeder has strong adaptability, stable operation and high cost performance. It is a feeding equipment widely used in sand and gravel enterprises. The vibrating feeder can feed the crushing equipment continuously and evenly, effectively prolonging the service life of the equipment. Small volume, light weight, small power, compact structure, convenient installation, low operation cost and low investment cost.
2. Coarse and Fine Crushing
According to different crushing purposes, crushers are divided into coarse crushing and medium fine crushing: coarse crushers can process large stones to medium particle size at one time; The medium and fine crusher is mainly used to further crush and reshape the coarse crushed stone to meet the high standard requirements of construction projects for stone. The vibrating feeder evenly sends the stones to the jaw crusher, and the broken stones from the jaw are broken for the first crushing, that is, coarse crushing. The stones broken from the jaw are then transported to the cone crusher or impact crusher through the belt conveyor for secondary crushing, that is, fine crushing.
3. Sand Making and Screening
The finely crushed materials are sent to the sand making machine by belt conveyor for fine crushing, and the finely crushed materials are screened out by vibrating screen.
The general production line can be completed by the above three steps, but for those with strict requirements on the powder content of sand, a sand washer can be added after fine crushing and screening. Circular vibrating screen and linear vibrating screen are common in sand production line. Belt conveyor is the hub of sand production line. It has the advantages of low kinetic energy consumption, high production efficiency, large conveying capacity, flexible use, economy and practicality.
Get PriceView More10 Leading Faults And Solutions Of Sand Making Machine
We've had a lot of discussion about the sand making machine. In operation, it's inevitable that sand making machine will encounter a variety of problems. Once sand maker being in breaking down, it will affect the production efficiency and then affect the economic benefits.
Today we will provide you with a summary of 10 common failures and teach you how to deal with them. I hope this article will help you in the future if you encounter such problems.
Fault 1: The Equipment Is Not Running Smoothly With Overmuch Fuselage Swings
Fault 2: The Equipment Made Abnormal Noise During Operation
Fault 3: Bearings Are Not Flexible
Fault 4: High Temperature Of Bearings
Fault 5: The Sealing Rings Of The Shaft Are Damaged
Fault 6: Oil Soaks Into The Upper And Lower End Of The Shaft
Fault 7: The Discharge Size Becomes Larger
Fault8: The Machine Sounds Rise Suddenly With A Boom
Fault 9: Excessive Idling Resistance
Fault10: There Is A Clanking Of Metal In The Sand Making Machine
Get PriceView MoreManufactured Sand
Sand can be divided into natural sand and manufactured sand&#;
Natural sand: Rock particles with a particle size of less than 5mm, formed by natural conditions (mainly weathering of rocks), are called natural sand.
Manufactured sand&#;rock, mine tailings or industrial waste slag particles with particle size less than 4.7MM, which are made by mechanical crushing and screening after soil removal treatment, but soft and weathered particles are not included.
Advantages Of Manufactured Sand
1. The raw material of manufactured sand is fixed and produced after being broken by special crushing equipment. The mechanized production mode ensures the quality of manufactured sand is stable, adjustable and controllable, and can adjust the relevant parameters such as particle size distribution and fineness according to the needs of the project, which has better engineering applicability than river sand.
2. The surface of river sand is usually smooth after being scoured by water flow, while the manufactured sand has many sections and rough surface, so the machine-made sand particles can better combine with cementitious materials such as cement.
3. The raw materials of manufactured sand sand can come from some solid wastes. At the same time, in urban planning and construction, a large number of construction waste can be broken by mobile crusher to produce and process recycled aggregate, which not only solves the problem of environmental pollution, but also improves the utilization rate of natural resources.
4. During the period of shortage of river sand resources and rapid rise of raw material prices, the production cost of concrete enterprises can be reduced and the impact on the engineering field can be reduced.
Get PriceView MoreWhy Does The Sand Making Machine Fail In Lubrication?
Lubrication is an important part of daily maintenance of sand making machine. Lubricating can reduce wear of mechanical parts and extend their service life. In addition, the frictional heat generated during the operation of the equipment can also be dissipated through lubricating oil.
But there are still some problems even if we have already lubricated the sand making machine regularly. Now we can tell you that it may be due to a failure of lubrication. So the question is what causes the failure of lubrication? And how should we do?
Actually, there may be many reasons for the failure of lubrication of sand making machine, but here I will list 5 major reasons that cause the lubrication of sand making equipment failed.
1. Lubricating Oil Deterioration
2. The Sand Making Machine Is Clogged
3. Inappropriate Lubricating Oil
4. The Lubrication System Is Short Of Oil
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5. There Are Impurities In Lubrication System
In addition, if you want to do lubrication well when using the sand making machine, you also need to buy qualified lubricating oil and maintain the correct lubrication operation.
Get PriceView More9 Reasons And Solutions For Abnormal Vibration Of Sand Making Machine
Rotor is the core component of sand making machine. The principle of the sand making machine is to use the inertial kinetic energy of the rotor to rotate at a high speed to project the material in the circumferential direction through the channel of the rotor wheel, and impact the material accumulated on the impact anvil or the lining plate for impact crushing or shaping. The reshaped and rebounded materials are then crushed by the hammer plate integrated outside the high-speed rotor.
After the rotor vibrates for some reason, it is very likely to cause vibration of the entire equipment, and the vibrating rotor will greatly affect the use of the equipment, and even lead to failures. Here are 9 reasons and solutions for abnormal vibration of sand making machine.
- 1. Deflection Of Motor Shaft And Rotor Pulley
- 2. The Rotor Bearing Is Damaged
- 3. The Rotor Is Unbalanced
- 4. Material Blockage
- 5. The Foundation Is Not Firm Or The Anchor Bolts Are Loose
- 6. Feed Quantity Is Too Much Or The Size Of The Material Is Too Large
- 7. Bending Deformation Of Main Shaft
- 8. Wear Of Pulleys And Belts
- 9. Wear And Fall Off Of Wear-Resistant Parts
Guidelines for Sand Making Machine Maintenance
As important equipment for sand production, sand making machine plays a vital role in ensuring stable supplies of manufactured sand to meet various construction needs. However, operating such high-performance machines under heavy-duty conditions requires diligent maintenance practices to maximize performance and longevity.
Maintenance is crucial for the efficient and prolonged operation of a sand making machine. Here are some general guidelines for the maintenance of a sand making machine:
- 1. Regular Inspection: Conduct routine checks on the machine to identify any signs of wear, loose parts, or damage. This includes inspecting the rotor, wear plates, bearings, belts, and other critical components.
- 2. Lubrication: Ensure proper lubrication of all moving parts to reduce friction and wear. Follow the manufacturer's recommendations for the type and frequency of lubrication required.
- 3. Belt Tension: Check and adjust the tension of belts regularly to ensure smooth operation and prevent slippage.
- 4. Rotor Maintenance: Inspect the rotor for wear and tear. Replace worn-out rotor tips promptly to maintain the efficiency of the crushing process.
- 5. Wear Parts Replacement: Regularly check and replace wear parts such as wear plates, anvils, and liners to maintain the machine's performance and output quality.
- 6. Cleaning: Keep the machine clean from dust, debris, and material buildup. Regular cleaning helps prevent blockages and ensures optimal performance.
- 7. Electrical Components: Check electrical connections, controls, and safety devices to ensure they are functioning correctly. Address any issues promptly to avoid electrical malfunctions.
- 8. Safety Measures: Ensure that all safety guards and features are in place and functioning properly to prevent accidents and ensure a safe working environment.
- 9. Training: Provide training to operators on the proper operation and maintenance of the sand making machine to maximize its lifespan and efficiency.
- 10. Record Keeping: Maintain detailed records of maintenance activities, repairs, and replacements. This helps track the machine's performance over time and schedule preventive maintenance effectively.
- 11. Professional Service: Schedule regular maintenance by qualified technicians to conduct thorough inspections and address any potential issues before they escalate.
4 Tips To Improve The Production Capacity Of Sand Making Machine
Sand making machine is one of the commonly used sand making equipment. Improve the production efficiency of sand making machine can help customers get higher profit. Here are 4 tips to improve the production capacity of sand making machine in the production process.
1. Adjust The Speed Of Belt Pulley Properlye
2. Pay Attention To Lubrication And Change The Worn Parts Timely
3. Feeding Continuously And Evenly
4. Properties Of Raw Material
Get PriceView MoreWhat are the common stone materials for making sand?
It is understood that as long as the water content of the ore is within a certain range, it can be used to produce manufactured sand by sand making machine. In the mining industry, there are nearly 200 kinds of stones can be used to produce manufactured sand, including solid wastes such as tailings, construction waste, coal gangue, etc. Here is an introduction to common manufactured sand materials and corresponding sand making equipment.
River pebble, granite, basalt, limestone, iron ore, etc.
These stones are all ideal materials in for building. They are hard in texture and can be used as raw materials in sand making production. For example, manufactured sand made of basalt can be mixed with concrete, which can reduce the weight of concrete, and also has the functions of sound insulation and heat insulation. It is a good aggregate for lightweight high-rise building concrete. The manufactured sand produced from river pebbles is often used for road paving and house construction. The stone powder produced in the production of machine-made sand from granite and limestone can also be reused.
2. Sandstone, quartz sandstone, etc.
These stones are mainly composed of feldspar and quartz, which belongs to sedimentary rock. They are good raw material for manufactured sand in terms of grain shape and strength, which can reach or even be better than natural sand. In addition, manufactured sand produced by sandstone also has the advantages of non-weathering, non-melting, sound absorption, and moisture-proof, and it is also a good building and decoration material.
When we use sandstone to crush into construction sand, it needs to go through the production process of crushing, sand making, screening, etc. The whole crushing plant needs to be reasonably matched to achieve low investment and high efficiency. According to the characteristics of sandstone, sandstone is suitable for the following equipment.
3. Tailings, construction waste, coal gangue, etc.
These stones belong to industrial solid waste. But with the advance of sand making process, these wastes are also "treasures", especially construction waste. In recent years, construction waste treatment is a very popular field in aggregates industry, and it has been sought after by a large number of investors. Construction wastes contains lot of crushed stones, concrete blocks, bricks and tiles, which can be crushed and made into new aggregates, and then used in highways and construction.
Using these industrial wastes to make manufactured sand can not only save costs and get high profits, but contribute to waste recycling.
Get PriceView MoreWhat is the Machine that Turns Rocks Into Sand?
The machine used to turn rocks into sand is called a sand making machine, also known as a vertical shaft impact (VSI) crusher.The machine used to turn rocks into sand is called a sand making machine, also known as a vertical shaft impact (VSI) crusher.
In the construction and mining industries, the demand for high-quality sand is ever-increasing. Sand serves as a crucial component in concrete production, asphalt, and various construction applications. To meet this demand, the sand making machine has emerged as a vital piece of equipment, transforming rocks and other materials into fine sand.
Advantages of Using Sand Making Machine
- High Efficiency: Sand making machines are designed to process large volumes of material quickly, ensuring a steady supply of sand.
- Quality Control: These machines can produce uniform sand particles, meeting specific industry standards for size and shape.
- Versatility: Sand making machines can handle various materials, including hard rocks and softer aggregates, making them adaptable to different operations.
- Cost-Effectiveness: By producing sand on-site, companies can reduce transportation costs and reliance on external suppliers.
Applications of Sand Making Machine
Sand making machines play a crucial role in various industries, including:
- Construction: High-quality sand is essential for concrete production, as it enhances strength and durability.
- Landscaping: Sand is used in gardens, playgrounds, and sports fields, making sand making machines vital for landscaping projects.
- Manufacturing: Industries such as glass, ceramics, and foundries require specific sand types for production processes.
- Environmental Applications: Sand can be used in filtration systems and for erosion control, highlighting the versatility of sand making machines.
How To Improve The Efficiency Of Pebble Sand Making Machine?
As important equipment for sand processing in manufactured sand production, the sand production efficiency is closely related to the overall benefit of operation. So, what method can effectively improve the sand production efficiency of sand making machine when crushing river pebble? Let's see it!
1. First of all, replace the shaft in time
Shaft is a very key point for the normal operation of the sand making machine, but it&#;s prone to wear out, so it&#;s necessary to replace the shaft every once in a while. It is cleaned during the replacement process and then lubricants should be added to make the shaft better serve the sand making machine.
2. Check the condition of the parts inside the machine regularly
If the vulnerable parts are not replaced in time, it will not only delay the production and affect the efficiency of sand making equipment, but also cause great damage to the equipment itself in serious cases. Therefore, users should develop the habit of checking the equipment regularly and replacing the worn parts in time.
3. Notice the tightness of the transmission belt
Excessive tightness will affect the power transfer of motor to the sand making machine, thus affecting the sand production efficiency. So it is necessary for users to pay attention to the tightness of the power transmission belt.
Get PriceView MoreWhat are the advantages of the sand making machine?
With the development of industry, the demand for aggregate is increasing, which makes the sand industry ushered in a great development space. As the core equipment of sand making production line, sand making machine has more varieties in order to better adapt to the development due to the different production needs of each user.
High efficiency sand making machine has the advantages of large excess, strong controllability and low operating cost. It is mainly suitable for brittle materials with Mohs hardness less than grade 9, not suitable for cohesive materials and stones with more soil. If the viscosity of the material to be broken is large, it is suggested that the user can understand the performance of the equipment and choose a more suitable sand making machine before purchase.
The impact crusher is a new generation of sand making equipment developed by using the crushing principle and technology of "stone striking", which is mainly used for the medium and fine crushing of various hard and brittle materials such as rocks, abrasives, refractories, cement clinker, concrete aggregate, etc. the equipment can be used in one machine with multiple functions of crushing and shaping, the finished products are cubic, with large stacking density, and the equipment is durable.
What are the advantages of the sand making machine in the construction sand production line?
1. After optimization of the design structure of the new sand making machine, under the same conditions, the unit capacity is higher, which can realize continuous, efficient and large-scale production, timely provide high-quality aggregate for various engineering projects, and increase revenue for users.
2. Compared with the traditional sand making machine, the new sand making machine has low energy consumption and high production capacity in the sand making process; in addition, the vulnerable parts of the new sand making machine are made of high wear-resistant and high-quality raw materials, with high wear-resistant strength, low replacement frequency, convenient inspection and maintenance, reduced downtime and operation cost.
3. The new sand making machine is equipped with a dust removal device. In the production process, there is less dust leakage and environmental pollution, which meets the environmental protection standards of the mining industry.
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